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Turning Plastic Waste into Gasoline and Diesel Fuel

Mayur Tembhare
  1. Scientists at Oak Ridge National Laboratory have developed a new method to convert polyethylene into gasoline- and diesel-like fuels.

  2. The process uses molten salts containing aluminum chloride as the reaction medium and catalyst.

  3. The researchers achieved a gasoline yield of about 60 percent under relatively mild reaction conditions.

  4. The process requires temperatures below 200 degrees Celsius, which is comparable to those found inside a conventional kitchen oven.

Turning Plastic Waste into Gasoline and Diesel Fuel

Topic: Environment

Scientists at Oak Ridge National Laboratory have found a new way to turn plastic waste into gasoline and diesel fuel. They used molten salts to break down the plastic and create fuel molecules. This process could help reduce plastic waste and provide a new source of energy.

Researchers at the Department of Energy's Oak Ridge National Laboratory have developed a new method to convert polyethylene, one of the most common plastics, into gasoline- and diesel-like fuels.

Polyethylene is widely used in products such as shopping bags and white plastic cutting boards. Large amounts of it ultimately end up as waste. The ORNL team's method combines the plastic with molten salts containing aluminum chloride. These salts perform two jobs at once, acting as both the reaction medium and the catalyst that drives the chemical conversion.

The researchers have applied for a patent for the technology, and the findings were published in the Journal of the American Chemical Society. They used soft X-ray spectroscopy and nuclear magnetic resonance to understand why the process works. Charged aluminum atoms bind with three other atoms, creating highly acidic catalytic sites. These sites can attack the long molecular chains that make up polyethylene and split them into smaller hydrocarbon molecules.

Additional experiments showed how the structure of the starting polymer influences the resulting fuel. Simpler polymer chains tended to produce gasoline-like compounds, while more complex chains generated diesel-like fuels.

Why It Matters

This discovery could help reduce plastic waste in India, which is a major environmental concern. It also provides a new source of energy, which is essential for India's growing economy.

Key Facts

  • Scientists at Oak Ridge National Laboratory have developed a new method to convert polyethylene into gasoline- and diesel-like fuels.
  • The process uses molten salts containing aluminum chloride as the reaction medium and catalyst.
  • The researchers achieved a gasoline yield of about 60 percent under relatively mild reaction conditions.
  • The process requires temperatures below 200 degrees Celsius, which is comparable to those found inside a conventional kitchen oven.
  • This method could help reduce plastic waste and provide a new source of energy.

Key Terms

Polyethylene
A type of plastic used in products such as shopping bags and white plastic cutting boards
Molten Salts
A mixture of salts that can be melted to create a liquid solution
Catalyst
A substance that speeds up a chemical reaction without being consumed by it

Implications

This discovery could help reduce plastic waste in India, which is a major environmental concern. It also provides a new source of energy, which is essential for India's growing economy.

Source: https://www.sciencedaily.com/releases/2026/09/260920222405.htm

Journal reference:

  1. Liqi Qiu, Felipe Polo-Garzon, Luke L. Daemen, Min-Jae Kim, Jinghua Guo, Bobby G. Sumpter, Michael R. Koehler, Carlos Alberto Steren, Tao Wang, Logan T Kearney, Tomonori Saito, Zhenzhen Yang, Sheng Dai. Polyethylene Upcycling to Liquid Alkanes in Molten Salts under Neat and External Hydrogen Source-Free Conditions. Journal of the American Chemical Society, 2025; 147 (19): 16207 DOI: 10.1021/jacs.5c01107

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